Quality practices, priorities and performance: an international study



Table 2: Quality Practices, Priorities and Performance by Sector, End Markets, Customer Orders and Manufacturing Process Type & Layout

_____End Markets_____

Maintenance

% inspection

QUALITY PRACTICES

% High      Quality &

τ                    supplier

Importance        1 ..

r                selection

Quality
programs

QUALITY PRIORITIES

QUALITY PERFORMANCE

Quality Costs

ISO
9000

>.


Change of
priorities of
customers

Improvement
goals

To win
competitors

Impact on
lateness

Change in
performance
% Improved
in past 3 yrs

%preventive

% corrective

% internal

% preventive

%external

% Current use

% Future use

superior
product quality

superior
conformance
quality

manufacturing
conformance

product quality
and reliability

Product design
and quality

Conformance
quality

Poor quality of
supplies

Internal quality

Manufacturing
conformance

Product quality
and reliability

Components manufacturers

50

50

40

23

19

10

71

90

46

63

47

42

70

78

89

88

36

27

60

61

Product assemblers

40

60

30

25

20

10

83

93

55

68

48

53

72

83

83

84

29

50

64

71

Distributors

40

60

25

20

20

10

71

95

36

53

44

39.5

70

78

85

73

41

44

69

77

End-users

50

50

30

20

20

20

69

91

39

57

51

45

67

85

79

80

41

44

57

64

Mixed

30

70

30

20

20

18

70

89

40

64

29

26

48

77

88

76

32

55

48

48

Total

40

60

30

20

20

10

73

92

43

59

47

44

68

81

83

80

37

44

62

68

Customer orders

Design/engineered to order

40

60

30

20

20

10

61

94

41

60

42

53

68

86

85

82

44

40

59

67

Procured to order

55

45

40

20

20

10

79

83

39

50

45

48

79

88

96

83

59

23

58

67

Manufactured to order

40

60

30

20

20

10

72

94

42

62

53

48

71

82

77

80

31

49

64

72

Assembled to order

40

60

30

25

20

15

84

95

45

55

45

38

67

81

87

76

41

43

62

59

Produced to stock

50

50

30

20

20

10

80

95

39

48

44

32

58

77

88

77

36

39

71

67

Mixed

30

70

30

20

17

15

69

89

29

60

59

59

80

86

91

86

47

34

57

69

Total

40

60

30

20

20

10

74

93

41

57

48

45

69

82

84

79

38

42

64

68

Process Type
Assembly

40

60

30

20

20

10

77

92

45

58

46

41

69

83

85

78

49

41

63

67

Fabrication

40

60

30

20

20

10

72

93

42

62

48

46

67

80

82

80

30

45

63

70

Balanced

50

50

25

20

25

20

64

90

28

49

46

42

70

80

86

79

36

53

56

62

Total_________________

40

60

30

20

20

10

73

92

42

59

47

44

68

81

83

79

37

44

63

68

Process Layout

Job shop

30

70

30

20

20

10

67

91

37

54

50

50

72

83

81

82

37

40

54

62

Cellular layout

40

60

26

20

20

10

76

94

43

63

52

39

64

80

86

74

41

45

69

72

Dedicated lines

40

60

30

20

20

10

80

93

48

64

43

41

69

83

83

80

34

47

66

75

Balanced_____________

50

50

30

19

20

18

80

94

39

49

39

50

60

75

90

77

39

50

74

66

Total_________________

40

40

30

20

20

10

75

92

42

59

48

44

68

82

83

79

37

45

63

69



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